The ABB ACS180‑04S‑09A4‑4 is a compact industrial machinery drive delivering 4 kW output (IEC) with 9.4 A nominal current at 400 V and 5 HP / 7.6 A at 460 V (UL). Featuring Safe Torque Off (STO) safety, integrated C3 EMC filtering, and dual-mode motor control, it’s designed for OEMs and machine builders in applications like pumps, fans, conveyors, compressors, mixers, and packaging systems ehs.ch+15ABB Group+15files.kempstoncontrols.com+15.

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🔌 Electrical & Control Specifications

• Input Voltage: 380–480 VAC three-phase, 47–63 Hz Precision Electric+2files.kempstoncontrols.com+2Inverter Drive Supermarket+2

• Output Rating: 4 kW continuous / 9.4 A (IEC), 5 HP / 7.6 A (UL) files.kempstoncontrols.com

• Overload Ratings:

  • 110 % (light-duty) continuous (≈10.3 A)

  • 150 % (heavy-duty) for 60 s (≈14.1 A peak) ENERGY GROUP LV+2Inverter Drive Supermarket+2MKE Engineering Group+2

• Frequency Range: 0–590 Hz (V/f & sensorless vector control) files.kempstoncontrols.com+2Inverter Drive Supermarket+2ABB Group+2

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🛡 Built-in Safety & Compliance

• EMC Filtering: Integrated category C3 per EN 61800‑3—usable with motor cable up to 10 m Proax+3Inverter Drive Supermarket+3files.kempstoncontrols.com+3

• Safe Torque Off (STO): SIL 3 / PL e certified—eliminates need for external safety relays 3958257.fs1.hubspotusercontent-na1.net+4Inverter Drive Supermarket+4MKE Engineering Group+4

• Thermal Handling: Rated for ambient temperatures up to 40 °C (standard) and 50 °C (heavy-duty), suitable for side-by-side mounting Inverter Drive Supermarketfiles.kempstoncontrols.com

• Certifications: IEC/UL compliance; coated circuit boards and fault protection for industrial environments MKE Engineering Group

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🏗 Mechanical & Connectivity Features

• Enclosure: IP20 module in R1 frame—mountable on panel or using optional DIN-rail kit

• Dimensions & Weight: 70 × 143 × 220 mm (W×D×H); ~1.24 kg MKE Engineering Group+4files.kempstoncontrols.com+4Inverter Drive Supermarket+4

• I/O Interface:

  • Analogue: 2 AI, 1 AO

  • Digital: 4 DI (2 high-frequency), 1 DO, 1 relay output

  • Serial: RS‑485 Modbus RTU + RJ45 port for keypad/PC/Bluetooth configuration Inverter Drive Supermarket+1files.kempstoncontrols.com+1

• Operator Interface: Fixed integrated keypad; supports remote panels (ACS‑AP series) and Bluetooth commissioning via Drivetune mobile app Inverter Drive Supermarket

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⚙️ Features & Benefits

• Versatile Motor Control: Both scalar V/f and sensorless vector control for induction and PM motors

• Adaptive Logic: Embedded mini-PLC logic and Drive Composer PC/Bluetooth setup enhance customization willeelectric.com+15ABB Group+15Inverter Drive Supermarket+15Proax+2Inverter Drive Supermarket+2willeelectric.com+2

• Energy Efficient: High efficiency (up to 97.5% at 90 Hz) with low heat loss (~119 W) Inverter Drive Supermarket

• Eco-Design Compliant: IE2 energy classification for optimized performance files.kempstoncontrols.com+1Inverter Drive Supermarket+1

• Diagnostic Ready: Graphical keypad and intuitive UI simplify commissioning and troubleshooting ABB Group

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🎯 Typical Applications

Well-suited for industrial and OEM environments, including:

• Pumps, fans, compressors, conveyors

• Mixers, winders, packaging equipment, printing lines—especially where compact size, built-in safety, and EMC compliance are essential Proax+2files.kempstoncontrols.com+2Inverter Drive Supermarket+2

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📦 Accessories & Ordering Info

• Part Number: ACS180‑04S‑09A4‑4 / 3AXD50000716685

• Optional Add-ons:

  • Remote keypads (ACS‑AP I/S/W), DIN-rail kit (BDRK-01), USB–RJ45 cable (BCBL-01)

  • Line reactors, external EMC filters, brake chopper modules

• Certifications: CE, UL/cUL, EN 61800‑3

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✅ Summary

The ABB ACS180‑04S‑09A4‑4 is a compact yet powerful 4 kW drive integrating motor control, safety, and EMC filtering in an IP20 package. With high efficiency, adaptive programming, and user-friendly setup, it offers a comprehensive solution for modern machinery in tight enclosures.