The ABB ACS380‑040S‑25A0‑4 is a high-capacity machinery drive module delivering 11 kW continuous power at a nominal current of 25 A, with UL equivalence of 15 hp / 21 A at 480 V. Built in a panel‑mountable IP20 enclosure, it’s tailored for OEMs and machine builders requiring advanced motor control, functional safety, and reduced footprint. ([turn0search0]) logic-control.com+9shop.powermation.com+9YouTube+9logic-control.com+12ABB Group+12WiAutomation+12

🔌 Electrical & Control Specs

• Input Voltage: 3-phase 380–480 VAC, 50/60 Hz

• Continuous Output: 11 kW (IEC) / 15 hp (UL-rated) with 25 A (IEC), 21 A UL ([turn0search0]) TME+4PLCPARTS SOLUTION+4ABB Library+4

• Frequency Range: 0–599 Hz, supporting both scalar V/Hz and flux vector control modes for induction or PM motors ([turn0search2]) TME+2PLCPARTS SOLUTION+2PLCPARTS SOLUTION+2

• Overload Capacity: 110% continuous; 150% during 60 s with built‑in brake chopper ideal for motor start-up handling ([turn0search2]) ABB Library

🛡 Safety & EMC Integration

• Safe Torque Off (STO): Integrated, compliant with SIL 3 / PL e standards—no external safety wiring required ([turn0search2]) TME+5ABB Library+5PLCPARTS SOLUTION+5

• EMC Filtering: Built-in Category C3 filter per EN 61800‑3, allowing motor cable lengths up to 10 m without additional line filtering ([turn0search2]) PLCPARTS SOLUTION+2ABB Library+2PLCPARTS SOLUTION+2

🏗 Form Factor & Connectivity

• Enclosure & Mounting: R4 frame, IP20-rated compact module suitable for wall or cabinet mounting ([turn0search6]) southerncontrols.com+2TME+2logic-control.com+2

• Dimensions & Weight: Height: 223 mm, Width: ~170 mm, Depth: ~176 mm; gross weight ~3.3 kg ([turn0search6]) TME

• Control & I/O Features:

  • Analogue I/O: 2 inputs, 1 output

  • Digital I/O: 4 inputs, 4 outputs

  • Serial: RS‑485 Modbus RTU

  • Optional fieldbus support: PROFIBUS, CANopen, DeviceNet, EtherNet/IP via add-on modules ([turn0search13]) WiAutomation+10omnical.co+10PLCPARTS SOLUTION+10ABB Library+2PLCPARTS SOLUTION+2PLCPARTS SOLUTION+2

🧠 Smart Features & Diagnostics

• Adaptive Programming (Mini-PLC): Embedded sequencer logic enables machine-specific routines without external PLCs ([turn0search2]) ABB Library+1PLCPARTS SOLUTION+1

• Commissioning & Monitoring Tools: Supports ABB Drive Composer PC tool and onboard icon-based control panel; settings can be copied between drives or configured in unpowered drives with the cold configurator CCA-01 adapter ([turn0search2]) ABB Library

🎯 Application Domains

Perfectly suited for:

• Conveyors, mixers, extruders, and winders

• Cranes, packaging machinery, pumps, fans

• OEM machines requiring compact drive modules with safety and programmability out-of-the-box ([turn0search2]) ABB Library+1shop.powermation.com+1PLCPARTS SOLUTION+1PLCPARTS SOLUTION+1

⚙ Benefits at a Glance

• High Power-Density: 11 kW power in a compact IP20 chassis

• Integrated Safety & EMC: Reduces panel space and simplifies wiring

• Versatile Connectivity: Supports Modbus RTU and optional industrial bus protocols

• Rapid Commissioning: Intuitive interface plus PC tools simplify setup and maintenance

• Reliable Design: Coated PCBs, internal fan cooling, and high ambient operation up to 50 °C with derating ([turn0search2]) kurz.com+7ABB Library+7PLCPARTS SOLUTION+7

📦 Accessories & Ordering Info

• Part Number: ACS380‑040S‑25A0‑4 / 3AXD50000031895

• Compatible Add-ons:

  • ACS‑AP assistant control panels (AP‑I, AP‑S, AP‑W)

  • Panel mounting brackets (DPMP‑01, DPMP‑02)

  • Brake resistors, input reactors, and EMC filters

  • Fieldbus modules: PROFIBUS DP, CANopen, EtherNet/IP, etc.

  • PC‑to‑drive cable (BCBL‑01), cold configuration adapter (CCA‑01) ([turn0search2]) YouTube+14ABB Library+14shop.powermation.com+14

✅ Summary

The ABB ACS380‑040S‑25A0‑4 offers robust 11 kW motor control in a compact, programmable, and safety-certified IP20 package. With integrated EMC, STO, adaptive logic, and flexible connectivity, it’s designed to simplify OEM machine integration and reduce the need for external components—delivering reliable, scalable performance for modern industrial applications.