The ABB ACS380‑040S‑09A4‑4 is a high-efficiency machinery drive providing 4 kW continuous power at 9.4 A (IEC) on a three-phase 400 V network, with an equivalent UL rating of 5 hp / 7.6 A at 480 V. Built in the compact IP20 R1 frame, it’s engineered for OEMs and panel manufacturers requiring integrated motor control, safety, and EMC in a small footprint.Powermation Shop+14ABB Group+14ABB Group+14

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🔌 Electrical & Control Parameters

• Input Voltage: 3-phase 380–480 VAC, 50/60 HzPrecision Electric, Inc.+5TME+5Southern Controls+5

• Continuous Output: 4 kW / 9.4 A (IEC); 5 hp / 7.6 A (UL) at 480 VABB GroupTME

• Control Modes: Scalar V/Hz and sensorless vector for smooth performance across induction and permanent magnet motorsWiAutomation+14Galco+14Precision Electric, Inc.+14

• Overload Capacity:

  • 110% continuous (~10.3 A)

  • 150% for 60 s (~14.1 A) to accommodate high start‑torque loadsPrecision Electric, Inc.

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🛡 Safety & EMC Features

• Safe Torque Off (STO): Integrated SIL 3 / PL e functional safety compliant—no external safety module necessaryPrecision Electric, Inc.

• EMC Filter: Built-in Category C3 (EN 61800‑3) industrial filter; suitable for up to 10 m motor cable runsWiAutomation+13Precision Electric, Inc.+13Southern Controls+13

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🏗 Mechanical Design & Connectivity

• Chassis: Compact R1/IP20 format designed for wall or panel mountingSouthern Controls+1Powermation Shop+1

• Dimensions & Weight: Approx. 223 × 70 × 176 mm (H×W×D), ~2.0 kg grossTMEOmnical

• I/O & Communications:

  • 2 × analog inputs, 1 analog output

  • 4 × digital inputs, 1 digital output, 1 relay output

  • Embedded RS‑485 Modbus RTU

  • Ethernet/fieldbus support: EtherNet/IP, Modbus TCP, PROFIBUS DP, CANopen via add-on modulesOmnicalPowermation Shop+2Precision Electric, Inc.+2Southern Controls+2

• Operator Interface: RJ45 port for keypad or PC/Bluetooth setup; supports ACS‑AP panels and DriveWindow/Composer toolsGalcoPrecision Electric, Inc.

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⚙ Performance & Diagnostic Features

• Adaptive Logic (Mini‑PLC): Onboard sequence programming supports machine automation without external PLCsPrecision Electric, Inc.

• Fast Commissioning Tools: FlashDrop, DriveWindow Lite, and built-in display assist in rapid setup & diagnosticsPrecision Electric, Inc.

• Thermal & Durability Specs: Operates up to 50 °C ambient (derating above 40 °C); uses coated PCB and optimized cooling to enhance reliabilityPrecision Electric, Inc.

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🎯 Target Applications

Perfect for machinery requiring reliable torque and speed regulation, including:

• Conveyors, mixers, preparing equipment, packaging lines, and cranes

• OEM systems where compact design, built-in safety, and seamless automation integration are keyABB Group+3Galco+3Precision Electric, Inc.+3

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📦 Ordering & Recommended Accessories

• Part Number: ACS380‑040S‑09A4‑4 / 3AXD50000031892

• Add-ons & Optional Modules:

  • External brake chopper & resistor

  • DIN-rail or panel mounting kit (DPMP‑01)

  • Remote keypad (ACS‑AP), USB–RJ45 PC cable (BCBL‑01)

  • Reactor, filter upgrades, or IP66/67 enclosures for washdown

  • Fieldbus adapters: PROFIBUS DP, CANopen, EtherNet/IP, Profinet, EtherCATGalco+14Omnical+14Powermation Shop+14Precision Electric, Inc.+1TME+1TME

• Certifications: CE, UL/cUL, RoHS compliant—meets global machinery standardsPrecision Electric, Inc.

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🔍 Summary

The ABB ACS380‑040S‑09A4‑4 combines compact size, robust 4 kW performance, advanced motor control, integrated safety and EMC filtering with programmable logic—all in an IP20 module. Engineered for OEMs and machine builders, it accelerates panel design, simplifies commissioning, and delivers reliable performance in applications demanding high efficiency and safety compliance.